RazorGage | APS - Auto Pusher System
Automatic Saw Optimizing Industrial Upcut System
The RazorGage APS Automatic Optimizing Upcut Saw System is built around the powerful and highly accurate RazorGage RG3 Automatic Saw Measuring System and the durable, clean-cutting Cyclone 600 Upcut Saw.
The APS optimizes your cuts, but the main feature is the Automatic Pusher System which allows you to push “Go” and stand back. The automatic saw does the work and allows one person to both feed the saw and offload the finished parts. The APS automatic positioner and automated saw system enables more efficient processes in your cutting operation.
What is truly unique about the APS is that it can produce fine cuts in wood and aluminum — with part accuracy as good as +/-.002” — while also being able to push a bundle of twelve 2 x 4s, at 40 inches per second — all for a lower price than the competition.
Using the RazorGage APS Auto Feed Saw
One feature that makes the APS automatic saw stand out from the crowd is the Intelligent Clamping System. This clamping system eliminates the hazards caused by half clamping the leading or trailing edge of your material and decreases the likelihood of scrapped parts.
Overall, the APS automatic positioner and saw system is designed to increase accuracy and efficiency while decreasing the risk for mistakes. This machine truly optimizes the production flow and minimizes the time required to complete the job.
This automated industrial upcut saw is great for cutting wood, aluminum or nearly any non-ferrous metal. When you order the RazorGage APS automated saw with aluminum cutting option, it includes an aluminum cutting blade and left and right mist blade lubrication.
Two days installation and training are included with the purchase of all optimizing saw systems, including the APS industrial upcut saw system (US or Canada only). After installation and training, your brand new APS auto feed saw will be up and running quickly, safely and efficiently.
APS Auto Feed Saw and Automated Saw Fence Features
- Download cutlists directly to the RazorGage APS auto feed saw computer via Ethernet, USB drive or Wi-Fi
- Optimize cutlists at the machine or run pre-optimized lists from your design software
- Limitless options for sorting upcut saw cutlists groups of like material, color, job and more — right at the machine
- Part length accuracy varies with application but +/-.005" is possible
- Push 200 lb at 10"/sec or lighter loads at up to 55”/sec
- Print paper labels or inkjet print directly on the parts using ink that is easy to sand off
- Auto saw table surface options include solid PVC, PVC rollers or steel rollers
- Windows Tower PC operation on a large, user-friendly, full-color hi-resolution touchscreen monitor
- Optional articulated pusher mounted gripper
Automated Saw Software
This optimizing industrial upcut saw system gives you the ability to download your cutlists and use multiple criteria to sort lists into hundreds of groups. Our automated saw fence software is flexible, allowing you to import pre-made lists or edit and create cutlists right at the saw.
In addition to optimizing, the powerful yet intuitive RazorGage software offers several customized screens for various processing needs.
APS Auto Feed Saw Software Screens and Settings
The Auto Pusher Screen enables users to define a cut pattern for a given stock length, save it and run it whenever it’s needed. The auto feed saw software can store thousands of predefined cut patterns and cutlists.
In the Work Order Section, users can create cutlists either locally or on another device and transfer via USB, Ethernet, Wi-Fi or Bluetooth. You could even create a cutlist on your phone and email it to the RazorGage auto saw software. Our software solutions are designed to be intuitive and able to adapt to all types of projects and applications.
Batch Screen is good for running many parts of equal length. Store part numbers containing length and material, select your desired cut length and run the job. Indicate a bundle quantity at run time, and the parts counter will increment accordingly.
The Autolist Screen opens and sorts auto feed saw cutlists into groups of like material, color, job — you name it. Then, the automated saw software automatically optimizes to maximize the yield from each piece of material. The software can also run pre-optimized cutlists. RazorGage saw software is extremely intuitive, versatile and powerful.
Specifications
RazorGage APS — Auto Pusher System — Frequently Asked Questions
1. What is the RazorGage APS (Auto Pusher System)?
The RazorGage APS is an automated material advancement system designed to push stock through RazorGage cutting systems for accurate, repeatable positioning.
2. Where is the APS manufactured?
The APS is proudly manufactured in America in Iowa by RazorGage.
3. What does the Auto Pusher System do?
It automatically advances material to the programmed cut position, eliminating manual pushing and measuring during cutting operations.
4. What systems does the APS integrate with?
The APS integrates exclusively within the RazorGage proprietary ecosystem, including RazorOptimal and Cyclone cutting platforms.
5. Does the APS integrate with other brands of saw automation?
No. RazorGage systems are designed to operate only within the RazorGage product line for compatibility and performance consistency.
6. How does the APS improve production efficiency?
Automated material advancement reduces cycle time and eliminates repetitive manual positioning tasks.
7. Does it improve cutting accuracy?
Yes. The APS advances material precisely to programmed positions, reducing operator variability.
8. Does it reduce operator fatigue?
Yes. By eliminating manual pushing of long or heavy stock, it reduces physical strain on operators.
9. Is it suitable for high-volume production environments?
Yes. The APS is engineered for continuous operation in demanding manufacturing settings.
10. What types of materials can the APS handle?
It is designed for wood, MDF, aluminum extrusions, and other linear materials commonly processed in production environments.
11. Does it support long stock processing?
Yes. The APS is particularly beneficial when processing long boards or extrusions that are difficult to manually control.
12. Can it improve safety?
Yes. Automated pushing reduces the need for operators to manually handle material near the cutting zone.
13. Does it contribute to lean manufacturing?
Yes. It reduces wasted motion, improves workflow consistency, and supports predictable cycle times.
14. Is the APS scalable?
Yes. It is modular within the RazorGage ecosystem and can be configured to match production requirements.
15. Does it eliminate manual measuring?
Yes. When integrated with RazorGage digital positioning systems, it removes the need for tape measuring and manual repositioning.
16. Is it beneficial for aluminum fabrication shops?
Yes. Aluminum extrusion cutting benefits significantly from controlled, automated material advancement.
17. Does it reduce scrap?
Yes. Accurate positioning reduces miscuts caused by inconsistent material placement.
18. How does it compare to manual push systems?
Manual pushing introduces variability and fatigue, while the APS provides consistent, automated advancement.
19. Why choose RazorGage automation components?
RazorGage systems are American-made and engineered for precision, durability, and seamless integration within a unified automation platform.
20. Is customer and technical support available?
Yes. Customer and technical support for RazorGage systems is available through Centex Automation. As with all equipment we sell, Centex Automation provides installation guidance, application support, troubleshooting assistance, and long-term service partnership.