Format4 | profit H300R CNC Machine Center

The all-rounder with XL processing capacity

The increasing demand for custom-made products in furniture, door and window production is providing a challenge for all workshops, above all smaller companies: Diverse profiles have to be produced with flexibility, efficiency and in several thicknesses, to be able to keep up with larger manufacturers in the market.

With a large dimensioned working field in Y, the profit H300R offers almost limitless possibilities in panel and solid wood processing. Standard and special applications can be flexibly covered with the wide range of products and numerous configuration options available. To ensure a productive work process, the machine and software must be in perfect harmony, numerous interfaces from various suppliers often make this interaction difficult. With the “everything from a single supplier” solutions from Format4 the customer will receive a perfectly matched complete package for the highest of requirements.

The c-tech product line offers specially designed equipment options for processing plastics and composite materials.

Key Features

Highlights

• Large Working Field for Versatile Processing: Features a large Y-dimensioned working field, offering almost limitless possibilities for panel and solid wood processing, making it ideal for diverse profiles and thicknesses in custom furniture, door, and window production.
• lightPos LED Positioning System: Utilizes over 6,000 LEDs to visually position vacuum pods and consoles with millimeter precision, enhancing setup speed and accuracy, especially during alternating operations, with a sophisticated color management system for clear status indication.
• Panel Activation Technology: Enables precise control of vacuum pods for secure workpiece positioning, optimizing the machining process for efficiency and flexibility across various materials.

Details

• Working Area and Dimensions: Provides a working area of 3300 mm (X) x 1580 mm (Y) x 250 mm (Z) for the 16.33 model, and 5300 mm (X) x 1580 mm (Y) x 250 mm (Z) for the 16.53 model, with passage height from console height, supporting extensive machining capabilities.
• Powerful Main Spindle: Equipped with a 12 kW or 15 kW spindle (up to 24,000 rpm), inverter-controlled and mounted on the Z-axis carrier unit with dual vertical guide tracks and ground ball screws. The HSK F63 tool clamping is automatic, checked by sensors, and cleaned pneumatically, with a standard interpolating C-axis (360°) featuring a compressed air interface.
• Offers a state-of-the-art interface with a tool library (F4Toolbox), programming section (F4Create with CAD), and machine control (F4Operate) on one screen. Based on G-Code, it supports external programs, providing intuitive and efficient operation tailored to Format4’s ecosystem.
• Automatically adjusts to one of three positions based on workpiece height, significantly reducing dust and noise emissions, with dust and chips routed via a tooling deflector guard during edge processing for optimal extraction.
• Features an ER25 collet chuck on the right and an ER32 with integrated extractor on the left, offering variable speeds up to 18,000 rpm and pneumatic swiveling from 0° to 7°, ideal for door hinge machining and lock box processing.
• Includes a 12-position linear tool changer (expandable to 4-position or 18-position rotary), with an optional cover protecting HSK tool adaptors from dust and chips. A pick-up station for large saw blades and compressed air-controlled frame clamping devices enhance versatility.
• Utilizes compressed air-driven frame clamping devices with higher clamping force, individually deactivatable consoles for waste removal, and loading supports for easy handling of large or heavy workpieces, enabling single-person operation.
• Determines tool length with one-hundredth millimeter accuracy within the machine, eliminating operator errors and improving setup precision.
• Includes a chip conveyor on the right side for waste and residual chip removal with a separating slide, plus safety options like light barriers, foot mats, bumpers, or combinations, and a foot switch bar for ergonomic operation.
• Offers optional features like template milling connections, additional stops for veneered panels, and a 3D simulator for machining time and collision checks. Web information suggests compatibility with advanced aggregates (e.g., 5-motion unit), reflecting Format4’s modular design.
• Built with a solid steel chassis and premium Austrian components, the profit H300R ensures uncompromised productivity, supported by a perfect service package, automation solutions, and networked workshop capabilities.

Technical Specifications