Format4 | profit H150 5-Axis Nesting CNC Machining Centre

FORMAT4 profit H 150: 5-axis Nesting for 4.0 furniture production

The new Nesting-CNC profit H150 from Format4 is the perfect panel cutting, drilling and milling centre for future-proof carpentry and joiner's workshops. Entire custom-made furniture with all holes, grooves and connections are produced in one single operation. The latest nesting technologies ensure the highest possible material and time savings. The profit H150 can be extended to full automation with different loading and unloading solutions, thus achieving maximum productivity.

Four sizes (16.38, 22.32, 22.43 & 22.61) with integrated SMART ZONING vacuum management, high-end automation levels, above-average drill heads, new safety concepts and much more. The high-performance Format4 high-tech 5-axis moulder spindle was developed especially for the increased demands of professional woodworking and enables individual workpiece design in record time. For the unrestricted use of the 5-axis spindle, a set-back row of stops is available. A large Z passage size of 200 mm offers flexible machining of high workpieces.

With the standard tool changer and optionally available moving rotary tool changer as well as the pick-up space for a large saw blade, a total number of up to 36 tool places are available. The automatic pre-labelling on the loading table minimizes sources of error and at the same time reduces the processing times.

With the performance package, the CNC control makes the highest industry standard possible. Different optimisation levels ensure shorter process times, different milling results and increased comfort in CNC machining.

• FORMAT4 profit H 150: 5-axis Nesting for 4.0 furniture production
• The new Nesting-CNC profit H150 from Format4 is the perfect panel cutting, drilling and milling centre for future-proof carpentry and joiner's workshops
• Entire custom-made furniture with all holes, grooves and connections are produced in one single operation
• The latest nesting technologies ensure the highest possible material and time savings
• The profit H150 can be extended to full automation with different loading and unloading solutions, thus achieving maximum productivity
• Four sizes (16.38, 22.32, 22.43 & 22.61) with integrated SMART ZONING vacuum management, high-end automation levels, above-average drill heads, new safety concepts and much more
• The high-performance Format4 high-tech 5-axis moulder spindle was developed especially for the increased demands of professional woodworking and enables individual workpiece design in record time
• For the unrestricted use of the 5-axis spindle, a set-back row of stops is available
• A large Z passage size of 200 mm offers flexible machining of high workpieces
• With the standard tool changer and optionally available moving rotary tool changer as well as the pick-up space for a large saw blade, a total number of up to 36 tool places are available
• The automatic pre-labelling on the loading table minimizes sources of error and at the same time reduces the processing times
• With the performance package, the CNC control makes the highest industry standard possible
• Different optimisation levels ensure shorter process times, different milling results and increased comfort in CNC machining
• Automation solutions

Key Features

Highlights

• 5-Axis High-Tech Moulder Spindle: A high-performance 5-axis spindle with 12 kW or optional 15 kW power, featuring liquid cooling and ceramic bearings, enables machining at any angle up to 24,000 rpm, designed for professional woodworking and rapid individual workpiece design.
• Smart Zoning Vacuum Management: Integrated across four size options (16.38, 22.32, 22.43, and 22.61), this system allows quick processing of multiple panel formats, enhancing flexibility and efficiency with high-end automation and safety features.
• Automatic Pre-Labeling System: Reduces errors and processing times by labeling workpieces on the loading table, ensuring accurate identification and seamless integration into automated production workflows.

Details

• Drilling Head Configuration Options: Offers flexibility with a choice of drilling heads—either vertical spindles or a combination with a grooving saw for vertical and horizontal processing. The inverter-controlled motor reaches up to 7,500 rpm, covering the entire working field for efficient drilling.
• Large Z Passage Size: Provides a 200 mm Z passage, enabling flexible machining of high workpieces, complemented by a set-back row of stops for unrestricted 5-axis spindle use, enhancing versatility for tall components.
• Extensive Tool Capacity: Features a standard tool changer with an optional moving rotary tool changer and pick-up space for a large saw blade, offering up to 36 tool places. This setup minimizes changeover times and supports a wide range of machining tasks.
• Offers a state-of-the-art interface with a tool library (F4Toolbox), programming section (F4Create with CAD), and machine control (F4Operate) on one screen. Based on G-Code, it supports external programs, providing intuitive and efficient operation.
• Position-Controlled Extraction Connection: Automatically adjusts full extraction capacity between the drilling head and main spindle based on usage, with an extraction hood that optimizes suction and reduces noise for a cleaner workspace.
• Phenolic Resin Table with Vacuum Pods: Features a phenolic resin table that supports vacuum block pods, increasing variability and ensuring a non-corrosive, heat- and cold-resistant surface for precise workpiece positioning.
• Supports quick switching between panel formats (e.g., 3090 mm x 2100 mm, 2500 mm x 1250 mm), with SMART ZONING managing vacuum zones for optimal hold, adaptable to various workpiece sizes.
• Extendable with various loading and unloading solutions, including a lifting table that positions panel stacks to the appropriate working height, aligning materials synchronously for enhanced productivity.
• Includes a Siemens control system with up to 30% faster axis speeds, 80% optimized positioning and rotation speeds, multitouch functionality, smooth tool movements via jerk control, and reduced vibration for superior surface finishes.
• Offers optional features like automatic labeling units, under-table and upper-table extraction, and a linear tool changer with HSK adaptors protected from dust and chips. Web context suggests compatibility with advanced automation (e.g., loading/unloading systems), reflecting Format4’s modular design.
• Built with solid design and premium Austrian components, the profit H150 ensures uncompromised productivity, supported by a perfect service package and networked workshop capabilities.

Technical Specifications